A week ago, our neighbour Scott invited a bunch of people over for lunch and instrument-making. The majority of the people who came made made whistles from pvc pipe (which I believe we’ve mentioned before). There was good food and good social, as everyone tried to make tuneful squeaks on their meticulously shaped bits of plastic.

But Scott, his brother Doug, Jonathan and I had already made whistles. We wanted to try making cajons. It was a marvelous excuse for multiple trips to the hardware store. Hardware stores are such happy places. They speak of industry, and possibility, and I always find things I didn’t know I needed. This time was certainly no exception.

Our hardware store haul: thin plywood for the front of the drum boxes, pvc pipe for whistles, and miscellaneous smaller items accumulated along the way. 
Johno’s dad donated a bunch of slightly thicker plywood to use for the sides of the cajons.
I’ve always enjoyed making things, making noise and getting messy, and building a cajon provided marvelous opportunities for all three. It wasn’t long before sawdust was flying, the circular saw was making a GRRRAAAOUUURRRL, and our cajons were shaping up. I started out by building a frame, while Doug and Johno decided to build one without a frame inside.

Doug, demonstrating how hard it is to cut 90 degree corners. 
My (almost) square frame.
Perhaps my favourite part of the whole process was learning to use a circular saw. The noise! The dust! The delightful ease of chopping things into pieces! Yeehaw! By the end of the day, Johno and Doug had assembled their first (draft) cajon, and cut the pieces for a second one. I finished cutting out my final piece as dusk fell, and we decided to finish them tomorrow.

We didn’t finish the cajons the next day. In fact (as indicated by the fact that I’m only writing about it now) it took us a week. The glue eventually dried. I spent about three days sanding my cajon and gained bulging biceps. Johno gave his a decorative side with some oil paints. I doodled on mine with permanent marker. Finally we were satisfied. Time for the last step.

Johno’s painted side. 
I realize that I’ll have to remove the front of my beautifully sanded cahon before I paint everything with sealant.
We had bought some clear wood sealant at the hardware store, and some turpentine to use with it. Of course, the turpentine got me thinking about oil paints. Pretty soon I decided that I was going to attempt to tint the wood with oil paint before I sealed it. But I was afraid of messing up my wooden pride and joy. To allay my fears, Johno kindly used one side of his cajon as a test of the concept, and it worked beautifully.

Johno’s box dries, while I apply tint to mine. 
Look how blue!
After about a day of inhaling fumes, our cajons were finished. We now have cajons/stools/side tables! It was a jolly good beginner woodworking project, and I’m already looking around for my next one. Johno has all the components for another cajon all ready to assemble. Right. Enough drumming on my own cajon. Here’s some final pictures.



Anyways. Can highly recommend cajon making as a project. Such fun.

































































